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Batch Crystalizer

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Batch Crystalizer Specification

Operate Method
Automatic

Usage
Industrial

Core Components
Agitator, Cooling Coils, Drive Motor, Vessel Body

Capacity
500 Liters to 5000 Liters

Model No
BATCH-CRYS-500/5000

Temperature Range
5C to 95C

Product Type
Batch Crystalizer

Measurement Range
Depends on process requirement

Accuracy
0.5C Temperature Control

Automation Grade
Automatic

Power Source
Electric

Feature
High Crystallization Efficiency, Easy Cleaning, Robust Design

Frequency
50 Hz

Voltage
415 V

Material
Stainless Steel

Equipment Materials
Stainless Steel

Type
Batch Crystalizer

Display Type
Analog/Digital Optional

Dimension (L*W*H)
Custom as per requirement (standard: 2000mm x 1500mm x 2500mm)

Weight
Varies by model (typically 500-3000 kg)

Cooling System
Integrated Water/Glycol Cooling Coils

Surface Finish
Mirror/Matte Polished

Pressure Rating
Atmospheric to 2 Bar

Noise Level
Less than 70 dB

Inlet/Outlet Connection
Flanged/DIN Standard

Agitator Speed
Variable (20-100 RPM)

Control Panel
PLC Based with HMI

Power Consumption
2 kW to 10 kW depending on model

About Batch Crystalizer

Description :

Crystallization is the formation of solidparticles within a homogeneous phase of saturated liquid. Its wide use has atwo-fold basis, a crystal formed from an impure solution is itself pure andcrystallization affords a practical method of obtaining pure chemicalsubstances in a satisfactory condition for packing and storing. This operationinvolves both heat and mass transfer. Cooling type agitated batch crystallizer setup consists of an open jacketed stirred vessel provided with water heating& cooling arrangement. The feed is prepared in the crystallizer itself withhot water and stirrer. The hot saturated solution in the crystallizer is thencooled by circulation of cooling water and crystals are formed.

Technical Details :

Crystallizer : Jacketed Type, MaterialStainless Steel, Cap. 2 Ltrs. With conical bottom

Stirrer : FHP, VariableSpeed(0-750RPM)

Heater : Nichrome wire heater

Cooling Water Tank : MaterialStainless Steel, Capacity 30 litre fitted with Pump.

Flow measurement : By Rotameter forcooling water.

Pump : FHP.

Receiving Tank : Material StainlessSteel, Capacity 2 litre with SS sieve

Temp. Sensors : RTD PT-100 type

Control panel comprises of :

Digital Temp. Indicator : 0-multi-channel switch

With Standard make on/off switch,Mains Indicator etc.

The equipment will be portable andmounted on a metal trolley.

An ENGLISH instruction manualconsisting of experimental procedures, block diagram etc. will be providedalong with the Apparatus.

The whole set-upis well designed and arranged on a rigid structure painted with industrial PUPaint.

Advanced Cooling and Temperature Control

The Batch Crystalizer utilizes integrated water/glycol cooling coils and advanced PLC automation for maintaining precise temperatures during crystallization. With a temperature accuracy of 0.5C and control over the 5C to 95C range, operators achieve consistent, high-quality crystals. This ensures optimal efficiency and stable product output, critical for industries requiring strict process control.

Flexible and User-Friendly Operation

Built for automatic operation, the crystalizer features a PLC-based control panel with HMI for easy monitoring and adjustments. Variable agitator speeds (20-100 RPM) facilitate tailored processing, while analog or digital display options add operational flexibility. Designed for easy cleaning and maintenance, it suits both batch and continuous industrial applications.

Customizable Design and Enhanced Robustness

Manufactured from high-grade stainless steel, the Batch Crystalizer offers customizable dimensions to fit specific site requirements. Mirror or matte surface finishes, flanged/DIN connections, and a corrosion-resistant vessel ensure long lifespan and smooth operation. The systems robust design withstands atmospheric to 2 Bar pressures and rigorous industrial use.

FAQs of Batch Crystalizer:

Q: How does the integrated cooling system function in the Batch Crystalizer?

A: The Batch Crystalizer uses water/glycol cooling coils embedded in the vessel to regulate the process temperature. This mechanism enables efficient heat transfer during crystallization, maintaining the desired temperature range between 5C and 95C for optimum crystal formation.

Q: What types of industries can benefit from using this crystalizer?

A: The Batch Crystalizer is ideal for chemical, pharmaceutical, and food processing industries requiring precise and efficient crystallization. Its robust stainless steel build and automatic operation support demanding industrial environments with stringent quality requirements.

Q: When should I choose a mirror or matte polished surface finish for the vessel?

A: Surface finish selection depends on process hygiene and cleaning protocols. Mirror finishes are preferable for applications where easy cleaning and minimal residue are essential, while matte finishes may be chosen for less critical cleaning needs or aesthetic preference.

Q: Where can the Batch Crystalizer be installed, and how are dimensions determined?

A: Installations are tailored to individual facility standards, with vessel dimensions designed according to customer specifications. Standard dimensions are 2000mm x 1500mm x 2500mm, but customization ensures compatibility with varied site layouts and process needs.

Q: What benefits does the PLC-based control panel with HMI offer?

A: The PLC-based control panel with HMI simplifies operational control, allowing for real-time monitoring, adjustment of parameters, and enhanced process automation. This minimizes operator error and ensures consistent batch quality.

Q: How does automatic operation contribute to efficiency?

A: Automatic operation enables seamless process management, reducing manual intervention and streamlining batch cycles. This increases throughput, ensures repeatability, and helps maintain safety and process consistency throughout production.

Q: What makes the cleaning process straightforward for this equipment?

A: The vessels smooth stainless steel surface, combined with customizable inlet/outlet connections, allows for efficient cleaning and minimal risk of contamination. This design is especially valuable for industries where hygiene and integrity are critical.

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